Know Your Pneumatics: 3 Ways to Adopt Advances in Pneumatic Valve Technology

Pneumatic valves have come in a way since the development of the compressor more than a century past and it can be a real challenge to guarantee you're taking advantage of the most recent advancement for your company.

The valves on today's market are bigger, faster, and more complex than their predecessors and provide many advantages and opportunities for associations that could be readily overlooked. Here are 3 methods to embrace the most recent advances in pneumatic valve technologies.

1. Pick components that stick to ISO valve criteria

ISO International Standards ensure that products are secure, reliable and of great quality, helping deliver increased customer satisfaction through consistent quality. ISO standards can also be used by businesses to help decrease costs through improved systems and procedures, minimize errors and waste, and improve productivity.

ISO valve criteria were initiated to proprietary built valves over 20 decades ago, such as Parker's H Series 15407 and 5599, and more recently to collective wiring alternatives. Both end users and OEMs can benefit from considerable price reductions from multi-supplier aid, simplification of gas, and a drop in undesirable machine downtime.

2. Elect for intelligent and simple wiring solutions

3 Ways to Adopt Advances in Emptying Valve Technology-Moduflex with H Series Micro Valves Island-Pneumatic Division Europe-Automation Group-Parker Hannifin CorporationUtilizing collective pipes options gives an elegant mechanism to consolidate solenoid wiring to a single"collective" connection on the valve manifold. This method significantly reduces costs and complexity, since the valve manifold can be moved out of the control cabinet to the point-of-use program located close to the pneumatic process, eliminating long tube runs and delayed answers in functionality.

When incorporating a Fieldbus option, there is a sharp reduction in the number of components needed on the bill of substance as junction boxes and management cabinets are reduced to easy connections. Now, two wires -- one for communication and one for electricity -- can manage the workload of hundreds. Huge machines may be broken down for dispatch and reassembled with an absolutely minimum quantity of labor since the wiring is bus connected with only two wires.

With fewer parts in the system, electric losses are reduced and overall energy efficiency is increased. In addition, the decrease of wiring to some collective wiring solution provides a very low probability of wiring errors. Along with the removal of junction boxes and conduit runs, this translates into simplified engineering drawings conserving additional unnecessary time.

3. Incorporate cloud-connected innovations

3 Ways to Enhance Founded in Pneumatic Valve Technology-H String ISO pneumatic valves with industrial communications system-Pneumatic Division Europe-Automation Group-Parker Hannifin CorporationIncorporating a Fieldbus alternative, such as our industrial communication series, to control pneumatic valves could be the very first step towards implementing intelligent, cloud-connected Business 4.0 inventions on the assembly line. These solutions create an automated industrial system, specially made for communications involving programmable logic controllers (PLCs) through a communications program such as Ethernet.

With numerous end users embracing lean fundamentals of manufacturing and continually trying to remove waste and improve material flow, collective wiring offers the additional advantage of easy movement of manufacturing centers. Together with the elimination of junction boxes, then inside a channel can be as simple as disconnecting a few cord sets and reconnecting following the move. The control panel and general machine size are going to be lowered because valve manifolds can be found conveniently around the machine, rather than in one big, central site.

Next time a chance to establish a pneumatic valve alternative appears, consider specifying an ISO standard with integrated Fieldbus. If rising labor costs and wiring sophistication are leading to increases in system cost and maintenance complications, look into the ever-advancing capacities of unmanned labor solutions and diagnostic capabilities. Improved profitability and decreased machine construct times are possible with the current pneumatic valve alternatives.

All You Need To Know About Pneumatic Valves

Pneumatic valves control the pressure, flow speed, direction, and volume of air that moves through a pneumatic system. Countless industrial applications rely on analog systems to restrain their power supply, and as the moderate in the machine is really a fluid (as in a hydraulic system), the manner by which it's controlled and delivered differs. There are also several kinds of electric valves that can be used to control the pressure and flow of fluid. The most common are strain relief valves, flow control, and directional control valves.

Flow Control Valves

Pneumatic systems (as well as hydraulic systems) frequently contain flow control valves. The purpose of this kind of pressure valve will be to regulate the rate of the fluid from the computer system. They are designed to react to signals in the controller meter or temperature gauge and so are usually fitted with actuators and positioners. The 2 settings feature either a variable restriction that opens and closes the valve or one which allows flow in 1 direction whilst restricting the contrary flow.

Directional Control Valves

As a flow-control valve, directional control valves are a fundamental element of pneumatic machines. They form part of a massive group of pneumatic valves which have multiple variants, from a simple check valve to a more complex valve using varying vents. Quite simply, they enable fluid to flow in various avenues from assorted sources. The valve features an operator which shifts the valve between positions. They consist of a spool in a cylinder which may be controlled either mechanically.

Other variants of pneumatic valves comprise poppet valves and spool valves, each with their own specific features applicable to this application they have been created for. When picking a pneumatic valve, contemplate that many come with either regular or non-standard mounting configurations. It is always advisable to do your homework before making a choice because there are often inconsistencies between the various manufacturers. If you are unsure where to start or want advice on a present system, do not be afraid to give the Bearing Centre team a call. We will happily help you in locating the pneumatic valve most acceptable for your system.

Airmax is a leading pneumatic valve manufacturer & exporter in India since 1992. We have a huge chain of satisfied customers in the valve industry.